Q. Weld strength in inertia friction welding is more than direct drive friction welding.

  • (A) true
  • (B) false
  • (C) ---
  • (D) ---
πŸ’¬ Discuss
βœ… Correct Answer: (A) true

Explanation: inertia friction welding has the following advantages over the direct drive friction welding process:

Q. In direct drive friction welding, lower weld forces are generated.

  • (A) true
  • (B) false
  • (C) ---
  • (D) ---
πŸ’¬ Discuss
βœ… Correct Answer: (A) true

Explanation: following are the advantages of direct drive friction welding over inertia friction welding:

Q. Which of the following defects occur due to flux employed and electrode coating?

  • (A) inclusion of slag
  • (B) inadequate penetration
  • (C) incomplete fusion
  • (D) porosity
πŸ’¬ Discuss
βœ… Correct Answer: (A) inclusion of slag

Explanation: slag inclusions are one of the main weld defects. if we don’t properly clean the slag from a bead, we run the risk of it becoming part of the weld when we run the next bead. a good welder will generally burn it out on the next pass, but if not, there will be a chunk of slag in the bead which leaves a weak spot. slag inclusions.

Q. Which of the following defects occur when the deposited metal is not focused on the root of weld?

  • (A) inclusion of slag
  • (B) inadequate penetration
  • (C) incomplete fusion
  • (D) porosity
πŸ’¬ Discuss
βœ… Correct Answer: (B) inadequate penetration

Explanation: inadequate penetration defects

Q. Which of the following defects occur due to the entrapment of gas bubbles by the freezing dendrites during the cooling of molten pad?

  • (A) inclusion of slag
  • (B) inadequate penetration
  • (C) incomplete fusion
  • (D) porosity
πŸ’¬ Discuss
βœ… Correct Answer: (D) porosity

Explanation: referred to as worm holes, these are gas pockets trapped in the weld. a couple of reasons would be from not enough shielding gas in mig, or moisture in the flux.

Q. Which of the following defects occur due to filler material having a different rate of contraction compared to parent metal?

  • (A) undercut
  • (B) spatter
  • (C) cracking in weld metal
  • (D) cold cracking
πŸ’¬ Discuss
βœ… Correct Answer: (C) cracking in weld metal

Explanation: weld cracking occurs close to the time of fabrication. most forms of cracking result from the shrinkage strains that occur as the weld metal cools. it can be of hot cracks types.

Q. Which of the following defects occur due to scattering of metal around the vicinity of weld?

  • (A) undercut
  • (B) spatter
  • (C) cracking in weld metal
  • (D) cold cracking
πŸ’¬ Discuss
βœ… Correct Answer: (B) spatter

Explanation: spatters are the droplets of molten material during gas welding or arc welding. a temperature difference and slag accumulation are the reason of spatter formation. welding speed is also one of the main causes of spatter. type of material used and type of welding also decide to spatter density.

Q. Which of the following defects occur due to incorrect welding techniques?

  • (A) undercut
  • (B) hot cracking
  • (C) cracking in weld metal
  • (D) cold cracking
πŸ’¬ Discuss
βœ… Correct Answer: (C) cracking in weld metal

Explanation: cracking in weld metal defect occur due to incorrect welding techniques. sometimes cracking may not be visible by naked eyes.

Q. Which of the following defects occur at a lower temperature?

  • (A) undercut
  • (B) hot cracking
  • (C) cracking in weld metal
  • (D) cold cracking
πŸ’¬ Discuss
βœ… Correct Answer: (D) cold cracking

Explanation: cold cracks are those that occur after the weld metal has cooled to room temperature and may be hydrogen related.

Q. Precision forging is a type of forging operation in which the metal stocks and dies are controlled very tightly.

  • (A) true
  • (B) false
  • (C) ---
  • (D) ---
πŸ’¬ Discuss
βœ… Correct Answer: (A) true

Explanation: in precision type forging operation, the volume of the metal stock and the dies are controlled very tightly. such operations are called as precision forging which is a modern technique of forging.

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